Turbine Valve Positioner Module IOP341
Valmet metso
Turbine Valve Positioner Module IOP341 Valmet metso
The Turbine Valve Positioner module implements the logic for real-time
closed loop control of a single turbine valve. The module provides two
independent and electrically isolated channels. Each channel includes a coil
drive output and a position feedback input normally receiving inputs from
position transducers. Each channel also includes auxiliary inputs for
loopback measurement of the output signal.
In addition, a turbine speed input is provided as a service with the intent of
bringing back three speed signals, one on each of three Turbine Valve
Positioner modules for triple redundancy of speed input.
The product consists of a maxPAC Positioning Module and a Turbine Valve
Termination card. The Termination card provides both current and voltage
outputs for characterizing the output for different coil types. It also provides
signal conditioning for the frequency input.
The logic shown in the following sketch is programmed in the maxDPU4F
Atom Compiler language and may be modified by a trained engineer via
tools provided. It is one of up to nine personalities that can be downloaded
to the module and stored in flash memory. A cable is provided for
downloading the configuration. Personality selection, the configuration
Tuning constants for the PI loop, I/O status, and other signals are accessible
via the maxDPU4F.
The following is a simplified sketch of the circuit for one channel. The relay
drivers energize the relay coils and control the operation of the output LEDs
to correspond to the data in the I/O bus interface circuit. A watchdog timer in
the interface circuit controls the operation of the active LED, causing it to
blink when the module is not scanned for 0.7 seconds. It also controls the
state of the outputs on loss of communications.
The following is a simplified sketch of the circuit for one channel. The
signal-conditioning block provides filtering, current limiting circuit, and an
input threshold. It also includes the input status LED. The optical isolator
provides isolation between the field circuits and the logic circuits. The input
status is buffered and latched in the I/O bus interface circuit. The data is
presented to the I/O bus as a 16-bit word when the module is scanned by the
DPU. A watchdog timer in the I/O bus interface circuit controls the operation
of the active LED, causing it to blink when the module is not scanned for 0.7
seconds.
The 24V/48V(+) and 24V/48V(-) loop power signals are connected to all the
channels. They are routed to the module from the backplane via a fuse
disconnect which is accessible from the front of the module.
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Throughout the process, it’s important to work closely with a team that includes electrical engineers, technicians, and maintenance staff. Communication is key to a successful equipment replacement. Additionally, always adhere to local electrical codes and standards to ensure compliance and safety. If the task is beyond the expertise of in-house staff, consider hiring a professional contractor experienced in industrial electrical work.
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