ABB SENSYCAL FCU400-IR Product Summary
ABB SENSYCAL FCU400-IR Product Summary
Contactless Temperature Monitoring: Continuously monitors up to 12 hotspots on live components without physical contact, eliminating risks associated with direct contact with energized parts.
Alarm & Threshold Settings: Freely adjustable pre-alarm and main alarm limit values; triggers error outputs (AB1 for alarm, AB2 for pre-alarm, Err for device errors) when thresholds are exceeded.
Data Logging & Analysis: Integrated data logger with a ring buffer (200 slots) stores process variables (current temperatures, max/min/mean values, temperature differences) with time stamps. Configurable log periods (1 hour to 3 months) and integration periods (15 to 120 minutes) support historical data review.
Flexible Output & Communication: Optional analog output (4–20 mA for maximum temperature) or MODBUS output (via RS485/RS232 extension module); M-Bus and optical interfaces (IRDA, ZVEI) enable data readout and configuration.
Intuitive Operation & Parameterization: Equipped with a multi-line backlit LCD display for on-site viewing of all measuring points, maximum temperatures, and parameters. Basic settings (date/time, password) can be adjusted directly on the device, while advanced configuration is supported via the FCOM200 ParaTool software.
Safety & Protection: Features three safety levels (Fabrication S1, Password locked S3, Free S4) to prevent unauthorized parameter changes. The housing has an IP 40 protection rating, and all components are fully shielded against electromagnetic disturbances.
Environmental Adaptability: Operates in ambient temperatures ranging from -5 °C to 55 °C (measurement computer) and -20 °C to 75 °C (infrared sensors), with storage temperatures from -25 °C to 70 °C, suitable for harsh industrial conditions.
Base Model: SensyCal FCU400-IR
Key Extension Modules:
Module 107: 4 x voltage inputs (0–2,500 mV, resolution 16 bits)
Module 102: 2 x analog outputs (0/4–20 mA) + 2 x limit monitors (open collector, passive)
Module 105: RS485/RS232 interface for MODBUS communication
Supporting Components: Infrared pyrometers (CS series, optical resolution 15:1, 10 m standard cable), optional Pt100 temperature sensor for ambient temperature measurement (0–200 °C).
Power Industry: Substations, MV switchgear rooms, power distribution networks, and renewable energy (solar/wind) power conversion systems.
Industrial Manufacturing: Heavy industry (steel, cement, chemical), manufacturing plants with critical power distribution infrastructure, and industrial automation facilities relying on MV switchgear.
Infrastructure & Utilities: Data centers, commercial buildings, and public utility facilities (hospitals, airports) with high-reliability power supply requirements.
MV Switchgear Hotspot Monitoring: Installed in a steel mill’s power distribution switchgear, the FCU400-IR monitors 12 key contact points and circuit breakers. It detects abnormal temperature rises caused by oxidation or loose connections in real time, triggering pre-alarms to maintenance teams. This eliminates the need for expensive routine manual inspections and prevents unplanned downtime due to switchgear failures.
Substation Temperature Surveillance: Deployed in a municipal substation, the system integrates with the existing SCADA system via MODBUS. It logs temperature data at 1-hour intervals, providing historical trends for predictive maintenance. The optical interface enables on-site data download and parameter adjustment without powering down the switchgear, ensuring continuous power supply.
Industrial Automation Power Protection: Used in a chemical plant’s automation control room, the FCU400-IR works with Pt100 ambient temperature sensors to compensate for environmental temperature impacts on measurements. Its electromagnetic shielding ensures accurate readings even in environments with high electrical interference, safeguarding the plant’s critical power supply chain.
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