Pulse Accumulator (24/48V or 5/12V med speed Local PS, neg com) 1C31147G01 1C31150G01
Pulse Accumulator (24/48V or 5/12V med speed Local PS, neg com) 1C31147G01 1C31150G01
The Ovation Distributed Control System provides modulating control, sequential
control, and data acquisition for a variety of system applications. This system
consists of a configurable mix of functional Input/Output (I/O) modules that
communicate on the I/O bus to the Ovation Controller.
I/O modules provide an interface between the Ovation Controller and the processes
in the plant. Ovation I/O modules are “plug-in” components with built-in fault
tolerance and diagnostics. They are able to operate on a wide range of signals and
perform a multitude of functions.
The Ovation I/O modules are locked into base units. These base units are housed in
the Controller cabinets where they are mounted on DIN rails and wired to the
appropriate field devices.
The standard modular components typically consist of the following:
• Electronics module
• Personality module
• Base Unit (containing the field terminations)
The relay output modular components consist of the following:
• Electronics module
• Base Unit (containing the field terminations)
This manual describes the I/O modules and their usage in the Ovation system
AUI Cable Attachment Unit Interface (AUI) Cable that interfaces the PCRR card to the
MAU module in remote I/O applications.
A Side Refers to the left side board-to-board connector of the base unit when the
terminal block or AUI Cable connector is facing the viewer.
B Side Refers to the right side board-to-board connector of the base unit when the
terminal block or AUI Cable connector is facing the viewer.
Base Unit Consists of a printed circuit board, various connectors, and plastic housing. It
provides a mechanism for the user to land field wiring, and connects the field
signals to the I/O module. The unit enables the I/O module to receive power, and
also provides a low-impedance earth ground connection.
Each standard base unit can house two sets of I/O modules, along with the
associated field wiring. The Relay Output base unit houses one Electronics
module.
Branch Set of base units configured consecutively on a DIN rail with a local bus being
connected to the I/O Controller.
Electronics Module Portion of an I/O module that provides a plastic housing with associated lenses
and labelling. It contains up to two printed circuit boards (the logic board and
field board) that provide the electronics necessary to interface the field devices
with the I/O Controller.
I/O Controller Interface between the Network and the I/O. The Controller is located in the
Ovation I/O cabinet (cabinets are described in U3-1000 and U3-1005).
IOIC Card Generic name for the Controller PCI I/O Interface card. Options are PCQL,
PCRL, PCRR.
I/O Module Standard I/O modules are made up of an Electronics module and a Personality
module. Compact modules and Relay Output modules do not contain a
Personality module. These modules perform the interface between the I/O
Controller and the field devices.
MAU Media Attachment Unit (MAU) is an alternate name for the Attachment Unit
Module and includes the Electronics module and Personality module combined.
This device interfaces the PCRR card (via the AUI cable) to the RNC (via fiberoptic
cable) in remote I/O applications.
Migration Process used to interface an Ovation Controller to WDPF Q-Line I/O.
Ovation Network
(also known as Data
Highway)
Local area network in which Ovation drops communicate with each other
through FDDI, CDDI or Fast Ethernet media.
PCI Peripheral Component Interconnect (PCI). Main bus used in the Controller for
communication between the Controller CPU network interface and I/O
Controller modules.
PCQL IOIC card in the Controller that interfaces to local Q-line I/O.
PCRL IOIC card in the Controller that interfaces to local Ovation I/O.
PCRR IOIC card in the Controller that interfaces to remote Ovation I/O and remote QLine
I/O in migrated systems.
Personality Module Portion of an I/O module that provides a plastic housing with associated lenses
and labelling. It contains a printed circuit board to perform the necessary signal
interconnections required for interfacing the I/O modules to particular field
devices.
Typically, the module contains only passive components, but the Media
Attachment Unit module and Remote Node Controller module contains fiberoptic
transmitters, receivers, and transceivers in their Personality modules. The
Link Controller I/O module contains optical couplers and RS-232/RS-485
transceivers in its Personality module. The module plugs directly into the base.
QOR Card Remote Q-Line card (housed in a remote node Q-Crate) that permits WDPF
remote nodes to be interfaced to an Ovation Controller, through the use of fiber
optic cable, an MAU, and a PCRR card in the Ovation Controller. This card is
described in “Remote Q-Line Installation Manual” (M0-0054)..
Remote I/O A configuration where the I/O is located remotely from the Controller.
Remote Node Agrouping of I/O modules that communicates with the Controller via media that
can carry control signals over a long distance (for example, fiber-optic).
RNC Remote Node Controller (RNC) is an alternate name for the module containing
the Remote Node Electronics module and Remote Node Personality module.
The RNC interfaces the I/O modules in the Remote Node to an MAU module at
the Controller via a fiber-optic communication link.
Transition Panels Types are:
ROP - I/O transition panel
TND - Remote Node transition panel
RRP - Relay Base transition panel (top location)
RRB - Relay Base transition panel (bottom location)
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RTD Interface 4 1C31161G01 1C31164G01
RTD Interface (CE Mark certified) (50-60 Hz filtered)1C31161G02 1C31164G02
RTD Interface 5X00119G01 5X00121G01
Seq. of Events (125VDC differential) 1C31157G02 1C31110G02
Seq. of Events (125VDC single ended) 1C31157G02 1C31110G01
Seq. of Events (24/48VDC differential) 1C31157G01 1C31110G02
Seq. of Events (24/48VDC single ended) 1C31157G01 1C31110G01
Seq. of Events contact input w/48V wetting 1C31157G03 1C31110G03
Seq. of Events (125VDC indiv. fused com rtn)1C31233G03 5X00034G01
Seq. of Events (125VDC differential) 1C31233G03
Seq. of Events (24/48VDC indiv. fused comrtn)) 1C31233G02 5X00034G01
Seq. of Events (24/48VDC differential)1C31233G02
Seq. of Events (24VDC or 48VDC singleended)1C31233G01
Seq. of Events (24VDC or 48VDC singleended)1C31233G01
Serial Link Controller RS232 1 1C31166G01 1C31169G01
Serial Link Controller RS485 4 wire 1 1C31166G01 1C31169G02
Servo Driver (19VAC 1KHz to an AC LVDT) 6 1C31199G02 1C31201G02
Servo Driver (19VAC 3KHz to an AC LVDT) 6 1C31199G03 1C31201G02
Servo Driver (16VDC to a DC LVDT) 6 1C31199G01 1C31201G01
Speed Detector Interface 1C31189G01 1C31192G01
Valve Positioner (17 Volt 1Khz to an LVDT 82 Ohm Coil) 1C31194G01 1C31197G01
Valve Positioner (17 Volt 1Khz to an LVDT 250Ohm Coil)1C31194G01 1C31197G02
Valve Positioner (17 Volt 1Khz to an LVDT 1000 Ohm Coil) 1C31194G01 1C31197G03
Valve Positioner (17 Volt 1Khz to an LVDT 125Ohm Coil) 1C31194G01 1C31197G04
Valve Positioner (23.75 Volt 3Khz to an LVDT 82 Ohm Coil) 1C31194G02 1C31197G01
Valve Positioner (23.75 Volt 3Khz to an LVDT 250 Ohm Coil) 1C31194G02 1C31197G02
Valve Positioner (23.75 Volt 3Khz to an LVDT 1000 Ohm Coil) 1C31194G02 1C31197G03
Valve Positioner (23.75 Volt 3Khz to an LVDT 125 Ohm Coil)1C31194G02 1C31197G04
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Replacing an electrical equipment unit in a plant is a complex task that requires careful planning and execution to ensure safety and minimize downtime. Here is a general step-by-step guide on how to replace electrical equipment in a plant:
Pre-Planning:
Safety Precautions:
Shutdown Procedures:
Disconnection:
Removal of Existing Equipment:
Installation of New Equipment:
Testing and Commissioning:
Documentation:
Training:
Startup:
Throughout the process, it’s important to work closely with a team that includes electrical engineers, technicians, and maintenance staff. Communication is key to a successful equipment replacement. Additionally, always adhere to local electrical codes and standards to ensure compliance and safety. If the task is beyond the expertise of in-house staff, consider hiring a professional contractor experienced in industrial electrical work.
Obtaining industrial automation programming software typically involves the following steps:
Identify Your Needs:
Research Software Options:
Contact Equipment Manufacturers:
Purchase or Download:
Academic or Evaluation Versions:
Open Source Options:
Licensing:
Training and Support:
Legal and Compliance:
Installation and Setup:
Here are some common ways to obtain industrial automation programming software:
Remember to keep your software updated to benefit from the latest features and security patches. Also, ensure that you have the necessary backup and recovery procedures in place to protect your programming work.
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