Allen Bradley 2098-DSD-005-SE 120/240VAC Ultra3000 Servo Drive

The Ultra3000™ family creates a complete set of servo drive products ranging from simple standalone indexing applications to multi-axis integrated motion. These high-performance, digital servo drives meet global voltage requirements and provide flexibility to perform in a variety of machine control architectures. In addition, the Ultra3000 drive is integrated with both the ControlLogix™ and SoftLogix™1 platforms via SERCOS interface™ for Kinetix Integrated Motion. The Ultra3000i™ digital servo drive with indexing adds basic control capability to the Ultra3000 feature set. The Ultra3000 and Ultra3000i use the Ultraware™ software configuration and diagnostic tool set, which includes sophisticated digital scope capability, a comprehensive array of diagnostics, and a file management system that helps organize multiple configuration files and motion programs. The Ultra3000 with SERCOS drive, part of the Kinetix Integrated Motion solution, is configured through RSLogix 5000™ software providing one platform for both motion and machine control. To complete your system, the entire Ultra3000 family operates a wide variety of Allen-Bradley® high-performance rotary servo motors. The Ultra3000 also offers seamless support of highperformance linear motors for your most demanding linear motion applications.

A Broad Range of Power and Flexibility

❖ The Ultra3000 provides simple integration into Allen-Bradley machine control architectures. 

❖ The Ultra3000 can operate a wide variety of brushless servo motors, including AllenBradley MP-, F-, Y-, N- and W-Series and 1326AB motors along with linear and third-party motors. 

❖ Ultra3000 drives use Smart Motor Technology to provide automatic identification of the specific motor connected to the drive. This reduces commissioning time and safeguards against incorrect motor replacement. 

❖ The Ultra3000 family accepts high resolution encoder feedback for demanding, high precision applications. 

❖ The Ultra3000 incorporates applicationproven designs, tested individually and within overall architectures, to provide world-class reliability and increase your machine productivity

❖ The Ultra3000i’s built-in indexing capability can eliminate the need for a motion controller or PLC™ card for point to point positioning moves. 

❖ To eliminate costly and time consuming machine homing cycles, the Ultra3000 has built-in support for multi-turn absolute encoders or an option to supply external logic power to maintain position during power loss. 

❖ With Ultraware software the Ultra3000 has a powerful commissioning and diagnostic tool designed to increase your productivity and optimize system performance quickly and easily. 

❖ When using the Ultra3000 with RSLogix 5000 software as an integrated motion solution, programmers can easily configure and add drives and motion axes using wizard-based configuration dialogs.

Ultra3000 Features: 

• 100-480V AC options, single and three phase input 

• SERCOS or DeviceNet™ connectivity options 

• 7.5A to 150A peak current capability 

• Standard high-density D-Shell connectors 

• Field programmable flash memory firmware storage 

• Seven segment LED for status and error codes 

• Eight selectable general purpose inputs 

• Four selectable general purpose outputs and relay output 

• Serial port for RS-232/RS-485 communications 

• CE compliance and UL® listed to U.S. and Canadian safety standards

The Ultra3000 as Part of the Kinetix Integrated Motion Solution Kinetix Integrated Motion is a combination of architecture, A-B world class motion products, and motion application expertise. This true integrated motion solution helps save you time and money while increasing productivity. Your application moves along smoothly, with improved performance and effortless precision. As part of the Kinetix solution, the Ultra3000 is designed to provide OEM machine builders integration into Allen-Bradley’s Logix architecture via direct SERCOS digital interface. The Logix™ technology combines motion and sequential control functionality into a single multi-tasking control platform resulting in lower system costs, easier maintenance and simplified system installation. 

In addition, the RSLogix 5000 software used to program the Kinetix Integrated Motion solution allows programmers to easily configure and add drives and motion axes using wizardbased configuration dialogs. Simple or complex motion profiles can be created with the advanced graphical motion profile editor by inserting any of the comprehensive built-in motion instructions into ladder, structured text or sequential function chart application programs. RSLogix 5000 even provides graphical on-line trending for advanced drive

 diagnostics

Features of the Kinetix Integrated Motion solution using the Ultra3000: 

• Single software package for sequential and motion control 

• Seamlessly interfaces with ControlLogix 1756-M08SE and 1756-M16SE or SoftLogix 1784-PM16SE motion modules 

• Provides many axes of coordinated motion control 

• Electrical noise immunity 

• Simplified wiring 

• Programming and commissioning performed from one software package: RSLogix 5000 

• Advanced drive diagnostic capabilities 

• Graphical on-line trending 

• Simplifies field replacement of drives

Architecture Flexibility: Simple Integration 

In many applications, motion control is the most important component to reducing cycle times. For higher performance and lower overall automation system costs, the Ultra3000 provides simple integration into a variety of machine control architectures. It accepts SERCOS and DeviceNet connectivity along with analog 0-10V, step/direction and master following command sources across the entire Ultra3000 family.

Traditional Command Interfaces 

The Ultra3000 interfaces with traditional PC-based and stand-alone motion control systems that generate analog torque and velocity commands. Digital velocity and current loops in the Ultra3000 provide excellent, stable performance and the Ultraware software makes them easy to set up. If your application requires accurate velocity control, the eight preset velocities available on the Ultra3000 allow several speeds to be selected using the drive’s digital inputs. In addition, the Ultra3000’s flexible master/follower mode allows eight different master/follower ratios to be selected using the drive’s digital inputs.

Ultra3000 with DeviceNet 

The Ultra3000 with DeviceNet seamlessly interfaces with the DeviceNet architecture. Drive commands can be received via a DeviceNet interface, eliminating control to drive wiring. These features mean less start up time and decreased installation costs. In addition, the Ultra3000 with indexing capability provides a cost-effective package that eliminates the need for a PLC motion card in applications where point-to-point positioning is required.

Ultra3000 Operating Modes: 

• 0-10 analog input for torque, velocity or position control 

• Step/directional input (also step up/step down) for electronic gearing with an indexer 

• Master follows capability via the auxiliary encoder input for electronic gearing 

• Eight preset speeds, torques or gearing ratios selectable via digital inputs and serially 

• Dual-loop feedback with auxiliary encoder input for position feedback

Ultra3000 indexing: Cost-Reduce and Simplify Your Solution Indexing functionality allows the drive to execute up to 64 different trapezoidal position moves initiated by the use of digital I/O, MMI, or an unlimited number of indexes through the use of the host command language. The benefit of indexing is the ability to obtain the position-control performance and flexibility in applications where electronic motion control systems were not cost-effective in the past. The indexing drives support four different types of index moves: 

❖ Incremental–distance move relative to current position 

❖ Absolute–position move in reference to home position 

❖ Jog–move executed when input level is high 

❖ Registration–distance move relative to registration sensor input 

The Ultra3000i indexing drive allows you to define the following parameters for each index profile: 

❖ Index type ❖ Velocity ❖ Dwell Time ❖ Distance (positioning) ❖ Acceleration ❖ Next Index

 ❖ Registration Distance ❖ Deceleration ❖ Batch Count ❖ Action when Complete

MP-Series Low Inertia Brushless Servo Motors 

MP-Series low inertia, high output, brushless servo motors feature a design that reduces motor size while delivering significantly higher torque. Available in seven frame sizes, these motors provide continuous torque from 1.58 to 163 Nm (14-1442 lb-in.), with a peak torque range of 3.3 to 271 Nm (29 – 2398 lb-in.). Motors feature speeds up to 5000 rpm, and an absolute feedback option eliminates the need for a homing routine.

1326AB Brushless Servo Motors 

1326AB medium inertia brushless servo motors with high resolution feedback are specially engineered for high continuous output and smooth performance. Available in three frame sizes and a wide torque range (2.7-50.0 Nm), the encoder based version of this series of servo motors is intended to be used with the Allen-Bradley Ultra Family drives and is available with multi-turn absolute option.

F-Series Medium-Inertia Brushless Servo Motors 

F-Series motors, mechanically interchangeable with the MP-Series low inertia motors, use a ferrite magnet that provides nearly five times greater inertia than the MP-Series for matching larger-load inertias. Available in two frame sizes, the F-Series motors range in continuous torque capability from 3.5 to 28 Nm (31 to 245 lb-in.) and speeds to 4000 rpm. The F-Series motors use an optical 2000-line incremental encoder (5000-line optional) for superior low-speed performance with the Ultra Family

Y-Series Small, Low-Inertia Brushless Servo Motors

Y-Series motors, available in either 115V or 230V windings, use a high-energy neodymium magnet that provides low inertias for fast acceleration. Available in three popular metric frame sizes, the Y-Series motors range in continuous torque capability from .17 to 2.5 Nm (1.5 to 22 lb-in.) and speeds up to 4500 rpm. Their outstanding torque-to-size ratios make the Y-Series a powerful combination with the Ultra Family drives.

N-Series NEMA-Style Brushless Servo Motors 

N-Series motors use a high-energy ring magnet rotor construction for outstanding torque-to-size ratio. Available in four common NEMA-style frame sizes, N-Series motors matched with an Ultra Family drive create a highperformance alternative to stepper systems. They range in continuous torque capability from .18 to 5.3 Nm (1.6 to 47 lb-in.) and speeds up to 7000 rpm.

(Catalog Numbers 2098-DSD-005, -010, and -020 2098-DSD-xxxX 2098-DSD-xxx-SE 2098-DSD-xxx-DN 2098-DSD-xxxX-DN 2098-DSD-030, -075, and -150 2098-DSD-xxxX 2098-DSD-xxx-SE 2098-DSD-xxx-DN 2098-DSD-xxxX-DN 2098-DSD-HV030, -HV050, -HV100, -HV150, and -HV220 2098-DSD-HVxxxX 2098-DSD-HVxxx-SE 2098-DSD-HVxxx-DN 2098-DSD-HVxxxX-DN)