Woodward 505 Digital Control for Steam Turbi
Woodward 505 Digital Control for Steam Turbi
Applications
The 505 controller is designed to
operate industrial steam turbines of all
sizes and applications. This steam
turbine controller includes specifically
designed algorithms and logic to start,
stop, control, and protect industrial
steam turbines or turbo-expanders,
driving generators, compressors,
pumps, or industrial fans.
The 505 control’s unique PID structure
makes it ideal for applications where it is
required to control steam plant
parameters like turbine speed, turbine
load, turbine inlet header pressure,
exhaust header pressure, or tie-line
power.
The control’s special PID-to-PID logic allows stable control during normal turbine operation
and bumpless control mode transfers during plant upsets, minimizing process over- or
undershoot conditions. The 505 controller senses turbine speed via passive or active speed
probes and controls the steam turbine through one or two (split-range) actuators connected to
the turbine inlet steam valves.
The 505 controller also includes the following turbine protection functions to ensure that the
turbine or its driven load (compressor, pump, generator) is not operated outside of its
designed limits:
3 Critical speed avoidance bands
Overspeed anticipation and shutdown protection
Configurable under- or over-pressure shutdown logic
Minimum and maximum speed and load settings
Ethernet and serial communications allow users to easily connect the 505 into the plant or
process control system. All controller inputs, outputs, and statuses can be monitored, and all
start/stop or enable/disable commands can be given through industry standard Modbus® *
TCP or OPC protocols. The 505 uses SNTP (synchronized network time protocol) over
Ethernet to allow users to synchronize the 505’s real-time clock to the plant distributed control
system.
Description
The 505 control is packaged in an industrial hardened enclosure designed to be mounted
within a system control panel located in a plant control room or next to the turbine. The
control’s front panel serves as both a programming station and operator control panel (OCP).
This user-friendly front panel allows engineers to access and program the unit to the specific
plant’s requirements, and plant operators to easily start/stop the turbine and enable/disable
any control mode. Password security is used to protect all unit program mode settings. The
controller’s 8.4-inch (21 cm) graphical display allows operators to view actual and setpoint
values from the same screen, simplifying turbine operation.
Turbine interface input and output wiring access is located on the controller’s lower back
panel. Un-pluggable terminal blocks allow for easy system installation, troubleshooting, and
replacement.
Designed for steam turbine control, the 505 control includes four PID controllers (Speed, Cascade, Aux-1, Aux-2), multiple start-up
routines (manual, semi-auto, automatic, remote control), and multiple protection functions (overspeed, critical speed range, max
power, etc.) which can be configured by a user depending on the specific turbine application’s requirements. Users can configure
the 505’s different PID controllers, start routines, and protection levels themselves without the need for a special control engineer.
Once configured, the 505 performs a configuration check routine to ensure that the programmer did not make any basic
configuration mistakes.
Optionally, users can utilize Woodward’s RemoteView software program with the 505 to function as a remote operator control
panel and/or engineering station. Once loaded onto a remote computer or touch panel, this software program allows the computer
or touch panel to perform all of the 505 front panel display functions (monitor, operate, tune, and configure). Password-based login
level security allows users to manage which functions they want the remote panel user to have. Refer to product specification
03424 for more information on RemoteView’s capabilities.
The 505 includes a suite of service tools to allow users to perform the following functions:
Download configuration settings files to the 505
Upload configuration settings files from the 505 to save on another device
View real-time or saved trend files
Cost‐Effective Design
The 505 control is designed to function as the turbine control, system sequencer, operator control panel, and first-out indicator.
This encompassing design minimizes external system devices as well as system installation, wiring, and troubleshooting.
This field-configurable controller allows major functional changes to be made on-site, often by knowledgeable plant personnel, and
minor functional changes to be on-line as process changes require. The 505 control’s first-out-indicator logic indicates internal as
well as external system related alarm and shutdown conditions, greatly simplifying and reducing system troubleshooting.
Communications
The 505 controls can communicate directly with plant Distributed Control Systems and/or CRT-based operator control panels,
through four Ethernet ports using Modbus TCP or OPC communication protocols, or via one serial Modbus port. The single serial
port supports RS-232 or RS-485 communications using ASCII or RTU Modbus protocols.
Communications between the 505 and a plant DCS can also be performed through hard-wired connections.
Control
The following PIDs are available to perform as process controllers or limiters:
Speed/Load PID (with multiple dynamics & Adaptive PID)
Extraction/Admission Pressure/flow PID
Cascade PID (Header Pressure or Tie-Line Control)
Auxiliary PID 1 (limiter or control)
Inlet Header PID
Exhaust Header PID
Rotor Acceleration PID (on startup)
System Protection
Integral Overspeed Protection Logic & Test Capability
First-out Indication (15 individual shutdown inputs)
External Alarm Indication (15 individual alarm inputs)
Stuck in critical speed band logic
Bumpless transfer between control
Local/Remote control priority and selection
Internal CPU watchdog circuit in case of failure
Password security for operation and configuration modes
INPUTS
Power:
LV models = 18–36 Vdc
HV models = 88–264 Vac & 90–150 Vdc
Speed:
2 Passive MPUs or 2 Active Proximity probes
(0.5—35 000 Hz)
Discrete Inputs: 20 Configurable Contact Inputs
(optionally 16 additional inputs via LinkNet-HT modules)
Analog Inputs: 8 Configurable 4–20 mA Inputs
(optionally 16 additional 4-20mA inputs via LinkNet-HT modules)
(optionally 8 additional RTD inputs via LinkNet-HT modules)
OUTPUTS
Valve/Actuator Drivers: 2 Actuator Outputs, 4–20 mA or 20–200 mA
Discrete Outputs
8 configurable Relay Outputs; contacts rated
24 Vdc @ 5 A.
Analog Outputs: 6 Programmable 4– 20 mA Current Outputs
COMMUNICATIONS
Ethernet: 4 ports (Modbus TCP or OPC protocols)
Serial: 1 Modbus port (ASCII or RTU) Comm Ports
(RS-232 or RS-485 compatible)
CAN: 4 ports (Woodward CANopen protocol)
l***= (VIP) 2021-12-22 02:55:41
Necesitamos el sensor Woodward correspondiente, ¿podemos proporcionárselo?
Mall Customer Service >2021-12-22 02:56:19
¿Hay modelos y parámetros o imágenes específicos?
l***= (VIP) 2021-12-22 02:51:26
¿Se puede vender a España?
Mall Customer Service >2021-12-22 02:51:51
Por supuesto, ¡contáctanos!
Delivery:
Warranty:
All our products are covered by our own warranty.
Payment method:
Quick Quote: Receive price and availability today!
Replacing an electrical equipment unit in a plant is a complex task that requires careful planning and execution to ensure safety and minimize downtime. Here is a general step-by-step guide on how to replace electrical equipment in a plant:
Pre-Planning:
Safety Precautions:
Shutdown Procedures:
Disconnection:
Removal of Existing Equipment:
Installation of New Equipment:
Testing and Commissioning:
Documentation:
Training:
Startup:
Throughout the process, it’s important to work closely with a team that includes electrical engineers, technicians, and maintenance staff. Communication is key to a successful equipment replacement. Additionally, always adhere to local electrical codes and standards to ensure compliance and safety. If the task is beyond the expertise of in-house staff, consider hiring a professional contractor experienced in industrial electrical work.
Obtaining industrial automation programming software typically involves the following steps:
Identify Your Needs:
Research Software Options:
Contact Equipment Manufacturers:
Purchase or Download:
Academic or Evaluation Versions:
Open Source Options:
Licensing:
Training and Support:
Legal and Compliance:
Installation and Setup:
Here are some common ways to obtain industrial automation programming software:
Remember to keep your software updated to benefit from the latest features and security patches. Also, ensure that you have the necessary backup and recovery procedures in place to protect your programming work.
All new products and surplus products of the industrial intelligence industry, as well as the discontinued products of the original manufacturers. We are not an authorized distributor or representative of any of the above manufacturers (except for brand authorization). The trademarks, brand names and brands appearing in this agreement are the property of their respective manufacturers.
COPYRIGHT© 2003-2024 Copyrighted
Phone(WeChat/Whatsapp)
+086-18144100983
No 1134 Jimei North Road, Jimei District
Hong Kong Office:
Guan Tang District, Hong Kong,