Rockwell Kinetix 6000 Integrated Axis Module

Rockwell Kinetix 6000 Integrated Axis Module

Executive Summary

The Kinetix 6000 Integrated Axis Module (IAM) is a family of multi-axis servo drive inverter modules from Rockwell Automation (Allen-Bradley) designed to control servo motors in a common DC-bus, multi-drive configuration. These modules mount on a shared power rail alongside a system power supply (converter) and control interface modules, delivering compact, high-performance motion control tightly integrated with the Logix platform (ControlLogix, CompactLogix). The Kinetix 6000 series supports SERCOS interface and/or EtherNet/IP-based control, depending on the bridge/communication module used, and provides integrated safety options such as Safe Torque-Off (STO). As of Dec 31, 2023, Rockwell has announced that Kinetix 6000 Axis Modules are discontinued and no longer available for sale, but they remain in wide installed base globally.

Positioning and Architecture

Product family: Kinetix 6000 Multi-axis Servo Drives (Bulletin 2094).

Role: Integrated Axis Module (IAM) — the inverter stage that converts DC bus power to controlled AC power for one servo motor axis. Multiple IAMs share one DC bus supplied by a system power supply/converter module.

Typical configuration:

Line Filter / Line Interface Module (if required)

Power Supply Module (converts AC to DC bus)

Control Interface/Bridge Module (SERCOS or EtherNet/IP)

Multiple Axis Modules (IAMs) or Axis Modules (AMs) on the same power rail (e.g., 2094-BMxx, 2094-AMxx, 2094-BC07-M0x-S).

Integrated safety: Many IAMs offer Safe Torque-Off (STO) functionality (“-S” suffix), enabling compliance with PLe/SIL 3 requirements without external contactors for safety-related torque removal.

Key Features

High power density in a compact, modular form factor that slides onto the 2094 Power Rail (for Kinetix 6000/6000M/6200/6500).

Common DC bus architecture reduces component count, simplifies wiring, and enables energy sharing between axes (including shared regenerative/shunting capability when used with shunt modules).

Tight integration with the Logix architecture:

Configuration, programming, and maintenance via Studio 5000 / RSLogix 5000.

SERCOS fiber-ring or EtherNet/IP connectivity for real-time motion control (depending on the bridge module).

Integrated Safe Torque-Off (STO) on selected models (suffix “-S”) simplifies safety circuits and reduces cabinet space.

Support for a broad range of Allen-Bradley servo motors (MP-Series, TL-Series, HPK, etc.), with multiple feedback types supported via compatible motor/feedback options and bridge modules.

Peak-enhanced operation modes available on certain axis modules for higher short-term torque output when configured according to user manuals.

Voltage Classes and Current Ratings

The Kinetix 6000 Integrated Axis Modules are offered in two main voltage classes:

200–230V class (low-voltage) Axis Modules (commonly cataloged as 2094-AMxx, 2094-BCxx-M0x for certain IAM/AM variants). Typical inverter ratings include around 9 A and 15 A outputs for 200/230 V systems.

400–460V class (high-voltage) Axis Modules (commonly cataloged as 2094-BMxx and 2094-BC07-M0x). Typical inverter ratings include 9 A, 15 A, 28 A, and 48 A outputs for 400/460 V systems.

Examples of per-axis continuous current capability:

2094-BM01-S: 9 A inverter, 400/460 V class, with STO.

2094-BM02-S: 15 A inverter, 400/460 V class, with STO.

2094-BM03-S: 28 A inverter, 400/460 V class, with STO.

2094-BM05-S: 48 A inverter, 400/460 V class, with STO.

2094-BC07-M05-S: 67.7 A continuous output current to bus at 360–480 V input; 49 A inverter (integrated axis module).

Integrated Axis Module vs Axis Module (IAM vs AM)

Integrated Axis Module (IAM): A module that combines functions in a more integrated package, used in Kinetix 6000/6000M/6200/6500 systems. IAMs are designated by catalog numbers such as 2094-xCxx-Mxx-S and 2094-BCxx-M0x-S. They may include both converter and inverter stages or are optimized as integrated building blocks in a multi-axis system.

Axis Module (AM): A per-axis inverter module that is part of the Kinetix 6000 multi-axis system; examples include 2094-AM01, 2094-AM02, 2094-AM03, 2094-AM05 for 200/230 V and 2094-BM01/BM02/BM03/BM05 for 400/460 V, often with or without STO (suffix -S).

In many contexts, “Integrated Axis Module” is used broadly to describe the axis inverter modules in the Kinetix 6000 family, especially for 2094-BMxx and 2094-BC07-M0x-S variants, which are highly integrated with the power rail and Logix control platform.

Model List (Integrated Axis Module / Axis Module Series)

Below is an extended list of representative catalog numbers in the Kinetix 6000 Integrated Axis Module/Axis Module family. Exact availability and suffixes may vary by region and manufacturing revision. Note: Kinetix 6000 Axis Modules are discontinued as of Dec 31, 2023.

200–230 V Class — Axis Modules (AM, low voltage)

2094-AM01 — Axis Module, 200/230 V, 9 A inverter.

2094-AM02 — Axis Module, 200/230 V, 15 A inverter.

2094-AM03 — Axis Module, 200/230 V, 22 A inverter (typical; confirm exact rating per GMC-TD003).

2094-AM05 — Axis Module, 200/230 V, higher-current inverter (often ~40 A range; confirm per datasheet).

2094-AM01-S, 2094-AM02-S, 2094-AM03-S, 2094-AM05-S — variants with integrated Safe Torque-Off (STO).

400–460 V Class — Axis Modules (BM, high voltage)

2094-BM01 — Axis Module, 400/460 V, 9 A inverter.

2094-BM02 — Axis Module, 400/460 V, 15 A inverter.

2094-BM03 — Axis Module, 400/460 V, 28 A inverter.

2094-BM05 — Axis Module, 400/460 V, 48 A inverter.

2094-BM01-S — Axis Module, 400/460 V, 9 A inverter, with STO.

2094-BM02-S — Axis Module, 400/460 V, 15 A inverter, with STO.

2094-BM03-S — Axis Module, 400/460 V, 28 A inverter, with STO.

2094-BM05-S — Axis Module, 400/460 V, 48 A inverter, with STO.

2094-BMP5-S — Axis Module variant, 400/460 V class, with STO (listed among IAM modules in product information).

2094-BMxx-M — designations for modular axis/power configurations; specific M-suffix modules (e.g., 2094-BM02-M) appear as part of IAM/AM combinations in some documents.

Integrated Axis Modules (IAM) — High-power / converter-inverter integrated modules

2094-BC07-M05-S — Integrated Axis Module, 360–480 V input; 67.7 A continuous output current to bus; 49 A inverter; designed for multi-axis integrated motion with Logix; compact size for flexible machine design.

2094-BC01-MP5-M — IAM module used in Kinetix 6200/6500 IAM and AM power module family (listed in integration instructions).

2094-xCxxIAM modules — generic notation for integrated axis modules; rated with contactor cycle limitations (e.g., 2 cycles per minute with up to 4 axis modules, 1 cycle per minute with 5–8 axis modules).

Related control interface and bridge modules (for context)

SERCOS interface modules: 2094-xCxx-SERxx (ring network modules for Kinetix 6000).

EtherNet/IP bridge modules: 2094-EN02D-M01-Sx (Kinetix 6500 EtherNet/IP control modules; compatibility with Kinetix 6000/6000M must be verified per manuals).

Lifecycle and Migration

Discontinuation: Rockwell Automation has announced that the Kinetix 6000 Axis Module is discontinued as of December 31, 2023, and is no longer available for sale.

Migration: Rockwell typically recommends migrating to newer Kinetix families (e.g., Kinetix 5700, Kinetix 6500 with more recent control interfaces) for new designs. Retrofit strategies depend on existing control architecture (SERCOS vs EtherNet/IP) and mechanical mounting constraints.

Summary of Highlights

Multi-axis modular servo drive inverter modules tightly integrated with the Logix platform.

Common DC bus design enables compact cabinets, simplified wiring, and energy sharing across axes.

Integrated Safe Torque-Off (STO) options available on many models, simplifying safety implementation to PLe/SIL 3.

Wide range of current ratings and voltage classes (200–230 V and 400–460 V) to match diverse application requirements.

Product family now discontinued but still widely installed; migration to newer Kinetix families recommended for new designs.

Mermaid Diagram — Kinetix 6000 Integrated Axis Module Family

The following diagram summarizes the main IAM/Axis Module families and representative models:

mindmap

  root((Kinetix 6000nIntegrated Axis Module/Axis Module))

    Voltage Classes

      200-230V Class (AM)

        2094-AM01 / AM01-S (~9 A)

        2094-AM02 / AM02-S (~15 A)

        2094-AM03 / AM03-S (~22 A)

        2094-AM05 / AM05-S (higher A)

      400-460V Class (BM)

        2094-BM01 / BM01-S (~9 A)

        2094-BM02 / BM02-S (~15 A)

        2094-BM03 / BM03-S (~28 A)

        2094-BM05 / BM05-S (~48 A)

        2094-BMP5-S (STO variant)

    Integrated Axis Modules (IAM)

      2094-BC07-M05-S

        (~480V, 67.7 A to bus, 49 A inv.)

      2094-BC01-MP5-M

      2094-xCxxIAM (generic IAM family)

    Safety Options

      Non-STO models (base)

      STO models (suffix -S)

    Lifecycle

      Active (past)

      Discontinued as of 2023-12-31

      Migration to newer Kinetix families

References

Kinetix 6000 Multi-axis Servo Drives User Manual (2094-UM001/UM001_-zh-p).

Kinetix 6000 Axis Module product discontinuation notice (2094-BM05-S page).

Kinetix 6000 Multi-axis Servo Drives Product Information (2094-PC003) — lists IAM modules such as 2094-BMP5-S, BM01-S, BM02-S, BM03-S, BM05-S.

Component and distributor datasheets for 2094-BM01-S, BM02-S, BM03-S, BM05-S, BC07-M05-S providing current/voltage ratings and STO information.

Integration and compatibility literature describing IAM/AM modules, power rails, and 2094-xCxxIAM limitations.