Woodward easYgen-3000 Genset Control Unit

Woodward easYgen-3000 Genset Control Unit

The easYgen-3000 is a control unit for genset management applications. The numerous inputs and outputs, along with a modular software structure, permit you to use the easYgen-3000 for a wide range of applications with only a single part number. This includes stand-by, AMF, peak shaving, import-export, cogeneration or distributed generation, among others. Also the easYgen-3000 is compatible for island, island parallel, mains parallel and multiple unit mains parallel operations.
The easYgen-3000 is able to control up to 32 gensets connected in a network with automatic sequencing.
The easYgen-3000 is available in two variants, the easYgen-3100 for cabinet back panel installation, and the easYgen-3200 with graphical display and soft keys for front panel mounting.
FlexAppTM – This feature provides the tools to easily configure the number of operated breakers: None, GCB, GCB and MCB.
LogicsManagerTM – Woodward's LogicsManager software enables to change the operation sequences and adapt them to specific needs. The LogicsManager accomplishes this by monitoring a range of measuring val-ues and internal states, which are combined logically with Boolean operators and programmable timers. This enables to create and/or modify control and relay functions.
FlexInTM – The analog inputs are configurable to operate with VDO, resistive, and/or 0 to 20 mA senders.
Flexible Outputs – Speed and voltage bias outputs are configurable to function with all speed governors and voltage regulators. The outputs can also be used as freely scalable outputs (e.g. for driving external meters).
FlexCANTM – Advanced network interfaces ensure unsurpassed control performance – from engine control up to total plant operation. The easYgen-3000 is capable of working with all common industrial interfaces, includ-ing CAN, RS-232, and RS-485. The multiple communication protocols permit the easYgen-3000 to communi-cate with a vast majority of engine control units (ECUs), external I/O boards, PLCs, and modems. CANopen, J1939, Modbus RTU, and Modem protocols are supported.
DynamicsLCDTM – The adaptive and interactive 5.7", 320x240 pixel graphical LC display with soft keys and a clear menu structure ensures intuitive user operation and navigation.

Features

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Operation modes: Auto, Stop, Manual, and Load/No Load test modes via discrete input possible
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Breaker control: Slip frequency / phase matching synchronization, open-close control, breaker monitoring
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Load transfer features: open / closed transition, interchange, soft loading / soft unloading, mains parallel
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Process and load-dependent start/stop logic for diesel and gas engines programmable for spinning or system reserve with fixed or dynamic priorities.
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Real and reactive power load sharing with up to 32 units
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Remote control via interface and discrete/analog inputs for adjusting speed, frequency, voltage, power, reactive power, and power factor set points
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Complete integrated engine and generator protection as well as mains monitoring features
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Freely configurable PID controllers for various control purposes, such as heating circuit control (CHP applica-tions), water level, fuel level, or pressure and/or other process values
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Special Scania S6, MTU ADEC, Volvo EMS2 & EDC4, Deutz EMR2, MAN MFR/EDC7, SISU EEM and Wood-ward EGS02 ECU support (depending on Package)
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Counters for operating hours / engine starts / maintenance / active energy / reactive energy
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Configurable trip levels / delay timers / alarm classes for monitoring and protective functions
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Clear text display and evaluation of up to 100 J1939 analog values
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Discrete and analog I/O expansion board connectivity (Woodward IKD 1 or Phoenix Contact IL series)
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Front panel and PC configurable (ToolKit software)
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Multi-level password protection for access via HMI or interface
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Multi-lingual capability (English, German, French, Spanish, Chinese, Japanese, Italian, Portuguese, Turkish, Russian)
• Event recorder (300 events, FIFO) with real time clock

Power supply .......................................................... 12/24 Vdc (8 to 40 Vdc)
Intrinsic consumption .................................................................. max. 17 W
Ambient temperature (operation) ....................... -20 to 70 °C / -4 to 158 °F
Ambient temperature (storage) ........................ -30 to 80 °C / -22 to 176 °F
Ambient humidity ...................................................... 95 %, non-condensing
Voltage ............................................................................................... ( /Δ)
100 Vac [1] Rated (Vrated) ............................................ 69/120 Vac
Max. value (Vmax) ........................................... 86/150 Vac
Rated surge volt.(Vsurge) .................................................... 2.5 kV
and 400 Vac [4] Rated (Vrated) .......................................... 277/480 Vac
Max. value (Vmax) ......................................... 346/600 Vac
Rated surge volt.(Vsurge) .................................................... 4.0 kV
Accuracy .......................................................................................... Class 1
Measurable alternator windings ..................... 3p-3w, 3p-4w, 1p-2w, 1p-3w
Setting range ..................... primary .................................50 to 650,000 Vac
Linear measuring range .............................................................. 1.25×Vrated
Measuring frequency................................................50/60 Hz (40 to 85 Hz)
High Impedance Input; Resistance per path ....... [1] 0.498 MΩ, [4] 2.0 MΩ
Max. power consumption per path ................................................ < 0.15 W
Current (Isolated) Rated (Irated) .............................. [1] ../1 A or [5] ../5 A
Linear measuring range ....................................................... Igen = 3.0×Irated
Imains/ground = 1.5×Irated
Setting range .......................................................................... 1 to 32,000 A
Burden .......................................................................................... < 0.15 VA
Rated short-time current (1 s) ................................ [1] 50×Irated, [5] 10×Irated
Power .........................................................................................................
Setting range .......................................................... 0.5 to 99,999.9 kW/kvar
Discrete inputs .............................................................................. isolated
Input range ............................................................. 12/24 Vdc (8 to 40 Vdc)
Input resistance .............................................................. approx. 20 kOhms

Relay outputs .................................................................................... isolated
Contact material ................................................................................... AgCdO
Load (GP) ........................................................................ 2.00 Aac@250 Vac
2.00 Adc@24 Vdc / 0.36 Adc@125 Vdc / 0.18 Adc@250 Vdc
Pilot duty (PD) ..................................................................................................
1.00 Adc@24 Vdc / 0.22 Adc@125 Vdc / 0.10 Adc@250 Vdc
Analog inputs (none isolated) ............................................ freely scaleable
Type .................................................................... 0 to 500 Ohms / 0 to 20 mA
Resolution .............................................................................................. 11 Bit
Analog outputs (isolated) ................................................... freely scaleable
Type ......................................................................... ± 10 V / ± 20 mA / PWM
Insulation voltage ............................................................................ 1,000 Vdc
Resolution ......................................... 11/12 Bit (depending on analog output)
± 10 V (scaleable) ........................................... internal resistance ≤1 kOhms
± 20 mA (scaleable) .............................................. maximum load 500 Ohms
Housing (3200) Front panel flush mounting .................. Plastic housing
Dimensions WxHxD .......................................... 282 × 217 × 99 mm
Front cutout WxH .................................. 249 [+1.1] × 183 [+1.0] mm
Connection ....................................................... screw/plug terminals 2.5 mm²
Front .................................................................................... insulating surface
Sealing Front .................................. IP66 (with screw fastening)
Front .................................. IP54 (with clamp fastening)
Back ...................................................................... IP20
Weight .................................................................................... approx. 1,850 g
Housing (3100) Switch cabinet back mounting ..... Sheet metal housing
Dimensions WxHxD .......................................... 250 × 228 × 84 mm
Connection ....................................................... screw/plug terminals 2.5 mm²
Protection system ................................................................................... IP 20
Weight .................................................................................... approx. 2,150 g
Disturbance test (CE) ............ tested according to applicable EN guidelines
Listings .............................................. UL, cUL (cUL only for easYgen-3100)
Marine Approvals ........................................... LR, ABS, others upon reques