Automation System ABB Procontic T200

Automation System ABB Procontic T200

The ABB Procontic T200 automation system isa modular control system that largely satisfiesthe requirements of today and tomorrow.

Thanks to its rack based architecture and widerange of modules, the ABB Procontic T200 canbe assembled to suit most any application.

The simple handling and planning of thesystem saves time and money.

ABB Procontic T200 programming software isIBM-compatible and provides efficient processdisplay, PLe operation, and connection to fieldbuses.

ABB Procontic systems are designed for heavy-duty industrial operation and are distinguishedby their resistance to interference (EMC).Extensive diagnostic functions of the ABBProcontic T200 simplify commissioning andtroubleshooting of the system.

An ABB Procontic T200 control consists, in itssimplest form, of a module rack, a central unit,program memory, an input module, an outputmodule, and a power supply unit.

Expansion module racks provide ample roomfor further input and output devices. Fourcentral units classified according to their ex-pandability and a series of pre-processors andinterface equipment enable optimum adaptationof the ABB Procontic T200 to the respectivecontrol task. The T200 can be configured cen-trally (in the immediate vicinity) or decentrally.

Equipment overview

4 central units per rack, T200 offers a choiceof 4 central units graduated in perormancewith the same instruction set

RAM and EPROM memories with differentmemory capacities

3 basic module racks in 2, 5 and 8 slotconfigurations

3 expansion module racks with 4, 7 or 10 /Oslots

Descrete input and output devices availablein common voltages

Analog input and output devices for voltageand current

Input devices for temperatures

Interrupt input device, fast counter,positioning device

Modules for central and decentral coupling ofexpansion module racks

Interface equipment

Couplers for the ABB Procontic field busZB10, ABB Procontic T200 bus ZB20, andPROFIBUS

High-performance industrial computer

The ABB Procontic T200 with a number ofsubracks and its central unit can be suited toany application within wide limits.

Smallest System

Basic rack with central unit 07 ZE 60 and 25 or 8 peripheral slots

Medium System

Basic rack with central unit 07 ZE 61 and 25 or 8 peripheral slots

Expansion rack with 4, 7 or 10 peripheralslots

This makes a maximum of 18 peripheral slots

Maximum System

Basic rack with central unit 07 ZE 62or 07 ZE 63 and 2, 5 or 8 peripheral slots

up to 5 racks for central l/O expansion with4,7 or 10 peripheral slots each

This makes a maximum of 58 peripheralslots

Remote l/0-expansion systems overcome thespace restraints of a switchgear cabinet, and ofthe data capacity of a central assembly.

Up to 4 coupling units may be located withinthe basic rack, independent of the type ofcentral units and the centrally connectedexpansion racks.

The coupling units connect 4 lines, thus increa.sing the data scope of the ABB ProconticT200.

Decentral expansion with ABB Procontic T200components allows up to 10 substations(expansion module rack with l/O units per line)The total line lenght may be up to 1,640 ft(500 m) when using triax cables. lf the spuriousradiation on the connecting lines is above theusual level in industrial applications, fibre opticcables with a lenght of up to 32,800 ft (10 km)are used.

Decentral expansions via the ABB ProconticCS31 bus is also possible in the ABB ProconticT200. The special advantage of the ABB Pro-contic CS31 components is in the compactdesign of the modules which find room even inthe smallest of onsite terminal boxes. Eveny CS31line allows connection of up to 31 modules.The CS31 two-wire system bus may reach amaximum lenght of 1,640 ft (500 m).

Automatic control systems today require flexiblenetworks. ABB networks individual parts of aproduction plant with each cell having theirown intelligent processing units. There is achoice of two robust serial buses for networ-king: the ZB20 bus and the ZB10 field bus. TheZB20 bus supports the capabilities of the ABBProcontic T200 system whereas the ZB10 fieldbus con洩裶棋销nects other ABB Procontic systems.

The ZB20 bus connects up to 64 T200 stationsof the automatic control system. Each one ofthese stations can be fully expanded centrall!and decentrally. The distance between thestation撬s may be up to 1,640 ft (500 m) whenusing triax cables. Every station can include 2couplers providing connectivity with two diffe-rent bus systems for a total distance of 3,280 ft(1000 m). Fiber optic media is also available forindustrial applications that require high noiseimmunity. Maximum distance for fiber optic is32,800 ft (10 km)

ZB20 bus offers high performance as well asdata integrity.Throughput can range from 50 msfor small data volume and up to 400 ms for fullexpansi晷葑竣遲贸 (with 2,048 bytes).

The ZB20 station addresses are convenientlyset during creation of the user program.

The ABB Procontic T200 ZB20 bus featuresprogram transfer with parameters in additionto processing data.A programmingdevice, connected anywhere in theautomation system, offers insight intothe user programs of all central units,with all the appropriate functions(for example down line loading).

The ABB Procontic feld bus ZB10 transfersprocess data to the other ABB Proconticsystems. This also applies to ABB ProconticT200 stations with central and decentralexpansion.

Programming of the ZB10 connections in theABB Procontic T200 station is just as easy asin the ABB Procontic T200 bus ZB20 andis done when the user program is created.

The length of the transmission cable dependson the type of cable and the number of con-nected stations, Limit values are 1,640 ft (500 m)to 4,920 ft (1,500 m) and 10 to 50 connections.

Every station can take -alternatively to theZB20/T200 couplers -up to 2 coupling devicesand can therefore be connected to separatebus systems.

The reaction time of the ABB Procontic fieldbus ZB10 is very short. it is below 10 ms forsmall data volumes and stil stays below 300ms even at 1,024 bytes.

The connection of the ABB Procontic T200 tothe standardized feld bus PROFlBUS representsan additional possibility of networking for dataexchange with any PROFlBUS subscribers.

Module Racks

07 BT 60 R1Basic module rackwith slots for onecentral unit and 2 1/O

modules

07 BE 60 R1

Expansion module

rack with 4 l/O slots

07 BT 61 R1

Basic module rack

with slots for onecentral unit and 5 1/0modules

07 BE 61 R1

Expansion modulerack with 7 l/0 slots

07 BT 62 R1

Basic module rackwith slots for onecentral unit and 8 //Omodules

07 BE 62 R1Expansion modulerack with 10 l/0 slots

07 ￠仈户E 69 R1

Expansion modulerack with 4 slots for07 BR 60

Power supply units

07 NG 60 R1Power supply unit115/230V ACfor 5 V DC/2 A24 V DC/2 A

07 NG 61 R1

Power supply unit

115/230 V AC

for 5 V DC/4 A24 V DC/1.5 A

07 NG 63 R1

Power supply unit115/230 VAC

for 5 V DC/9 A.

琪不报癣荣4 V DC/0.5 A (for

basic module racks

with 07 ZE 62

or with couplers/pre-processors).

07 NG 66 R1

Power supply unit24 V DC

for 5 V DC/4 A.24 V DC/1.5 A

07 NG 68 R1Power supply unit24 V DCfor 5 V DC/9 A.24 V DC/0.5 A

Module Racks

07 BT 60 R1Basic module rackwith slots for onecentral unit and 2 1/O

modules

07 BE 60 R1

Expansion module

rack with 4 l/O slots

07 BT 61 R1

Basic module rack

with slots for onecentral unit and 5 1/0modules

07 BE 61 R1

Expansion modulerack with 7 l/0 slots

07 BT 62 R1

Basic module rackwith slots for onecentral unit and 8 //Omodules

07 BE 62 R1Expansion modulerack with 10 l/0 slots

07 ￠仈户E 69 R1

Expansion modulerack with 4 slots for07 BR 60

Power supply units

07 NG 60 R1Power supply unit115/230V ACfor 5 V DC/2 A24 V DC/2 A

07 NG 61 R1

Power supply unit

115/230 V AC

for 5 V DC/4 A24 V DC/1.5 A

07 NG 63 R1

Power supply unit115/230 VAC

for 5 V DC/9 A.

琪不报癣荣4 V DC/0.5 A (for

basic module racks

with 07 ZE 62

or with couplers/pre-processors).

07 NG 66 R1

Power supply unit24 V DC

for 5 V DC/4 A.24 V DC/1.5 A

07 NG 68 R1Power supply unit24 V DCfor 5 V DC/9 A.24 V DC/0.5 A

Program memories

07 PS 60 R2

Program memory(CMOS-RAM) for3.5 k instructions,data memory for 2 kword flags

07 PS 61 R2/R3Program memory(CMOS-RAM) for 7.6 kinstructions, data me.mory for 2 k word flags

07 PS 62 R2/R3Program memory(CMOS-RAM) for15.7 k instructions,data memory for16 k word flags

07 PS 63 R2/R3Program memor(CMOS-RAM) for48.5 kinstructions,data memory for 50 kword flags

07 PR 62 R2

Program memory

(EPROM) for 15.7 k

instructions, data me-mory for 16 k word flags

07 PR 63 R2

Program memory(EPROM) for 48.5 kinstructions,datamemory for 50 k word

flags

07 EB 60 R1Binary input device24 V AC/DC, electricalisolation, 16-fold

07 EB 61 R1Binary input device24 V AC/DC, electricalisolation, 32-fold

07 EB 62 R1

Fast binary inputdevice 24 V DC.

electrical isolation,

32-fold

07 EB 63 R1

Binary input device48 V AC/DC, electricalisolation, 16-fold

07 EB 64 R1Binary input device48 V AC/DC, electricalisolation, 32-fold

07 EB 66 R1

Binary input device115 V AC, electricaisolation,16-fold

07 EA 60 R1Analog input device0 ... 10 V, electricalisolation, 8 bits,8-fold

07 EA 61 R1Analog input device4 ... 20 mA, electricalisolation, 8 bits,8-fold

07 EA 62 R1

Analog input device

-10 ... +10 V,

electrical isolation,

12 bits, 8-fold

07 EA 63 R1

Analog input device

4 ... 20 mA, electrical

isolation, 12 bits,

8-fold

07 EA 64 R1

Analog input device

0 .. 20 mA, electrical

isolation, 8 bits,

8-fold

07 EA 65 R1

Analog input device

0 ... 20 mA, electricalisolation, 12 bits,

8-fold

07 EA 66 R1

Temperature input

device Pt100

-50 ... +400°C

electrical isolation,

12 bits, 8-fold

07 EA 67 R1

Temperature input

device thermoelement

0 ... 1600 °C，

electrical isolation,

12 bits, 8-fold

07 EB 67 R1

Binary input device230 V AC, electrica

isolation, 16-fold

07 EI 60 R1Interrupt input device24 V DC, electricalisolation, 16 interruptchannels

07 ZG 60 R1Fast counter1-fold, 16 bits, 50 kHz

07 AB 60 R1Binary output device.transistor outputs,24/48 V DC, 2 A, elec-trical isolation, 16-fold

07 AA 60 R1Analog output device0 ... 10 V, 8 bits,

electrical isolation

4-fold

07 AB 61 R1Binary output device,transistor outputs,24/48 V DC, 500 mA,electrical isolation,32-fold

07 AA 61 R1

Analog output device4 ... 20 mA, 8 bits,electrical isolation,4-fold

07 AA 62 R1Analog output device-10 ... +10 V, 12 bitselectrical isolation,4-fold

07 AB 62 R1Binary output device,transistor outputs,24 V DC, 2 A, shor-circuit-proof, electricaisolation, 16-fold

07 AA 63 R1Analog output device4 ... 20 mA, 12 bits,electrical isolation,4-fold

07 AB 63 R1Binary output device,

transistor outputs,24 V DC, 0.5 A, short-circuit-proof, electricalisolation, 32-fold

07 AA 65 R1Analog output device0 ... 20 mA, 8 bits,electrical isolation,

07 AB 67 R1

Binary output device,

4-fold

relay outputs,240 V AC/24 V DC

electrical isolation,

16-fold

07 BV 60 R1

Bus link for central l/0 expansion on bus linkslot in the expansion module rack (not requiredin the basic module rack)

07 BR 60 R1Decentral l/O coupler with triax cable for max.512 1/0.2 slots in the basic module rack of thecentral station.

07 BR 60 R2Decentral l/O coupler with optic fibre for max.512 //0.2 slots in the basic module rack of thecentral station.

07 BR 61 R1

Decentral l/0 coupler with triax cable forsub-station.1 additional //O slot in decentralmodule rack.

07 BR 61 R2Decentral l/O coupler with optic fibre for substation. 1 additional //O slot in the decentralmodule rack.

07 ZB 60 R1Coupler for connection to ABBProcontic field bus ZB10.2 slots inthe basic module rack.

07 ZB 69 R1Coupler with triax cable for connectionto ZB20 bus. 2 slots in the basicmodule rack.