ABB wind turbine converters PCS6000, full power converter, up to 15 MW

ABB wind turbine converters  PCS6000, full power converter,  up to 15 MW

The PCS6000 provides reliable operation in the harshest environments thereby minimizing maintenance

Medium voltage converters for large wind turbines 

 The growing importance of regenerative energy is accompanied by a rise in the demand for wind power. Wind turbines are today attaining such high power ratings that a medium voltage system is the optimum choice. It allows a higher energy production through reduced losses in the electrical drivetrain and lower installation costs by eliminating expensive cable runs

Perfect match for large-scale wind turbines

ABB’s medium voltage wind turbine converter is the perfect match for large-scale offshore wind turbines. Available up to 15 MW, it can be operated with permanent magnet and induction generators. Its compact footprint allows nacelle or tower installations.

Lowest cost of energy

The PCS6000 helps to utilize the full potential of wind energy, reliably and economically. It lowers the levelized cost of energy (LCoE) through maximum availability, high efficiency, advanced grid code compliance and easy maintenance.

Technology proven worldwide

The procedure for replacing the semiconductors in the VLM is similar but not exactly the

same as the procedure described in section 10.6, Replacing components in POU, page 139.

In the VLM there is only one stack instead of three, but the figures shown in section 10.6,

Replacing components in POU, page 139 apply in principle.

1. Switch off MCB -Q401 to interrupt the 3AC 400 V input voltages of the AC/DC converter

(24 V power supply).

2. On the UPS -G402 turn the selector switch “Bat.-Select” to “Service”, then back to “7.2

Ah” (Fig. 8–11 in section 8.8, Replacing PECINTM, page 97) to interrupt the 24 V battery

supply voltage (the yellow LED “Bat.-Mode” must be dark).

3. Take the pressure loading gauge from its storage place and insert it completely under

the tension jack of the stack.

NOTICE The pressure loading gauge must be inserted completely before the stack can

be released. Otherwise the tension jack can break.

4. If an IGCT is to be changed loosen all 4 fixation screws of the gate unit fixations using a

5 mm Allen wrench to make sure that the gate unit fixation can move freely in vertical

direction.

5. Release the stack by loosening the clamping screw counter-clockwise using the socket

wrench with 12 mm Allen socket.

6. Enter a stabilizer plate in the bottom of the stack.

The PCS6000 wind turbine converter is based on ABB’s medium voltage frequency converters which are installed in thousands of applications worldwide. With their excellent reputation for reliable operation in the harshest environments, the converters are used in industrial and propulsion drive systems, railway grid entities, static VAr compensators, battery storage, tidal 

power plants and many other demanding applications. The first PCS6000 Wind was delivered in 2006.

The ABB approach – more than delivering a product From the early evaluation phase of a new wind turbine to final operation in the wind farm, ABB provides first-class customer consulting, support, training and services. ABB’s converter specialists are experts in all aspects of the electrical system and will build a drivetrain that functions perfectly – from the generator through to grid integration. ABB’s life cycle management involves a highly qualified service team and supporting software tools for remote monitoring. They will maximize the value of the equipment by maintaining trouble-free operation and ensuring maximum availability.

PCS6000 features 

 • Full power converter for wind turbines up to 15 MW 

 • High efficiency due to medium voltage technology 

 • High availability due to low parts count and long-life components 

 • Low life-cycle costs 

 • Modular design for easy customization 

 • Advanced support and remote service tools  for enhanced reliability, availability and performance

1CL Single Conversion Line 

 2CL Dual Conversion Line BRU Braking Resistor Unit 

 CCA Converter Cabinet 

 CL Conversion Line 

 CCU Converter Control Unit 

 CT Current Transducer 

 DC Direct Current 

 DLU DC-Link Unit 

 EMC Electromagnetic Compatibility 

 ESD Electrostatic discharge 

 FCA Filter Cabinet 

 FIU Filter Unit FRM Filter Reactor Module 

 GBM Grid Breaker Module 

 GBU Grid Breaker Unit 

 GDM Generator Disconnector Module 

 GEB Generator Breaker 

 GRB Grid Breaker 

 HEX Heat Exchanger 

 HFM High pass Filter Module I/O Input / Output 

 IGCT Integrated Gate Commutated Thyristor 

 MCB Main Circuit Breaker 

 NCM Neutral point Connection Module 

 NPC Neutral Point Connection 

 PE Protective Earth (Protective Ground) 

 PICW Person in Charge of Work 

 POU Power Unit 

 PPE Personal Protective Equipment

ABB HIEE405246R0002 UNS 0867 A-PV2 I/O extension card with analog signal

ABB 3BHE01 3940R0001 UNS 0868 B-PV1 power supply

ABB 3BHE01 3940R0002 UNS 0868 B-PV2 power supply

ABB 3BHB001337R0002 UNS 0869 A-PV2 Power System Stabilizer

ABB 3BHB002651R0001 UNS 0874 A-PV1 Control Panel

ABB 3BHE004059R0104 SDCS-CON 2-21 Motherboard

ABB 3ADT315100R1012 SDCS-POW 4 internal power supply

ABB 3BHE006422R0001 UNS2861 C-P, V1 HGC door control unit

ABB HIEE30511 1R0001 UNS 2860 B-P Chopper stage

Excitation measurement unit board UNS2881b-P, V1 3BHE009319R0001 

Excitation module UNS 4881B-P, V2

Main control board (COB) UNS 2880a-P, V1 3BHE009319R0001

Local Control Panel (SPA) UNS 0874A-P, Version 1

Silicon Controlled Rectifier Interface Board (CIN) UNS 0880a-P, Version 1

Gate Drive Interface Board (GDI) UNS 0881a-P, Version 1

Collecting Board (MUB Board) UNS 2881b-P, Version 1 3BHE009319R0001

Gate Drive Interface (GDI Board) UNS 0881a-P, Version 1 3BHB006338R0001

Rectifier Cabinet Interface (CIN Board) UNS 0880a-P, Version 1 3BHB005922R0001

Fast I/O Board (FIO Board) UNS 0883A-P, Version 1 3BHB006208R0001

Excitation System Power Module 3BHB006449R0002 MPS10/5-230/24/48

FUSES + HOLDER 20A 1000VDC/1500VAC 3BHE002966R0002 Fuse Assembly