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HOME >> NEWS >> 可编程序控制器的网络系统，以及在硫化机控制系统中的实际应用。

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可编程序控制器的网络系统，以及在硫化机控制系统中的实际应用。

From: | author:kongjiangauto | Release :2021-11-22 | 328 view: | Share:


Controller Link系统：采用双绞线电缆,实现SYSMAC之间,SYSMAC 与计算机之间大容量的数据链接。


SYSWAY(上位Link)系统：使用通用的RS-232C与RS-422通信手段，可容易地实现FA计算机或计算机与PC之间的连接。


Compo Bus/D系统：符合Device Net标准的国内外各生产厂商的机器均可连接的多主控网络，网络*长可达500米。


Compo BUS/S系统：实现1ms以下通信循环周期的高速ON/OFF总线。


（2）具体介绍欧姆龙的Controller Link（控制网络）


Controller Link是一种能在OMRON C200Hα、CS、CV系列PLC或IBM PC/AT之间灵活方便的传送和接收大量数据的工厂自动控制网络。Controller Link支持Data Link功能：从而实现数据共享，而且在需要时使用Message Serivce 功能发送和接收数据，整个网络用屏蔽双绞线或光缆连接，以高速-大容量的形式来传送数据。


Controller Link网络具有如下两种系统：


电缆系统：（双绞线电缆）CS1：C200α：CV系列。
光缆系统：（光缆）只有CS1系列支持。
Controller Link网络具有以下功能：


Data　Link


Data　Link使用PLC 与PLC 、PLC与计算机、计算机与计算机之间实现数据共享。Data　Ｌink不需要编写任何通讯程序，当数据写入本地节点的发送区域后能自动传送到其它节点的接收区域中。共享的区域有CIO区，LR区，DM区和EM区。
自动设定：能通过在DM区中设置具体参数而运行Data Link，对于网络中所有节点来说每个节点的发送数据的容量是一样的，加入Data　Link 的所有节点都共享相同的数据。
人工设定：利用Controller Link支持软件，对于每个节点都能设置各自的Data Link表，并且每个节点的Data Link区，发送数据的容量能自由分配。
Message Service


在用户程序中编写SEND、RECV 和CMND指令来实现规定节点之间传送数据，执行读/写状态信息，改变操作模式。


RAS


能够实时监控网络状态。可以记录网络错误发生的时间和内容。


通信方法为N：N令牌总线，具有数据链接功能，信息服务功能。


通讯速度为500kpbs-2Mbps,相应的传送距离为1000M-500M（线缆）。*大节点数为32点。


3、罗克韦尔自动化/艾伦-布拉德利（A-B）网络系统


它采用三层结构：


（1）在信息层采用以太网，用于全厂的数据采集和程序维修。
（2）在自动化和控制层采用控制网，DH+、DH485和远程I/O，实现实时I/O控制，控制器互锁和报文传送。
（3）在设备层采用设备网，用于底层设备的低成本，高效率信息集成。
4、SIMATIC NET系统


它采用以下结构：


（1)工业以太网（PINEC H1）


是为众人接受的总线系统，它可为每个以国际标准（以太网）为基础的区域层或单元层联网。


（2）PROFIBUS


是一适合小型机和中型机领域的总线系统，它以PROFIBUS为基准，PROFIBUS 与EN50170 Volume2相一致。


（3）AS -Interface


是用于*小型机领域中现场的二元传感器和执行器的网络系统。SIMATIC成功地融入SIMATIC NET网络风景线中；通过自身固有的接口或通讯模块，它可与PROFIBUS和工业以太网相连。


（4）多占接口MPI


是SINEC L1的继承者，MP以低成本，高效率的方式实现由简单到复杂的HMI系统的联网，设备/PC机的编程和SIMATIC系统的扩充。另外，功能强大的通讯模块也可用于点对点的连接。


（5）点对点接口PPI


可用于SIMATIC S7-200中，该接口使用户能与许多不同的节点进行通讯。


二、网络控制系统在硫化机上的应用


根据用户习惯和网络控制技术发展趋势，我们制作了三套硫化机网络控制系统，目前，大部分轮胎厂硫化机PLC采用的是OMRON PLC及三菱PLC系统。所以我们在下面的应用中着重介绍这两种网络系统。


1、对于硫化机的网络控制需要达到下列要求：


（1）各种硫化工艺参数如外温、外压、内温、内压、左右定型压力、胶囊使用次数、硫化时序确定、轮胎致词化条数、班次、产量等都需要通过PLC直接（或间接）存入作为上位机的计算机中。
（2）对硫化机的关键参数如外温、外压、内温、内压等数据曲线可随时通过打印机打印出来，该部分参数也可以通过光盘刻录机录入保存，以方便随时查看和打印。
（3）对于上位机辅件必须备有打印机、不间断电源，为了保证硫化机的不间断运行，上位机可采用一台备份，以防止当其中一台上位机出现故障时，另一台随时可以投入运行。
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